Basic Info.
Model NO.
JG-630/1+6 (under roller type)
Automatic Grade
Semiautomatic
Jg-630/6 Type
Uner Roller Type
Function
Abrasion Resistance
Trademark
Dongfang Zhuoyue Brand
Specification
ISO9001, CE, SGS
Product Description
JG-630/1+6 Tubular Stranding Machine
(AC Frequency Conversion)
1.Usage of Products
This tubular stranding machine is specially used to strand the copper stranding wire,steel-cored aluminum stranding wire or strand the steel rope strands. It can be also used to strand the aluminum clad steel wire , Al alloy wire, and used for PVC wire core.
2.Main Technical Data of Products
Diameter of single wire (copper stranding wire ,steel stranding wire and steel wire
φ1.3 ~φ5.0 mm
Diameter of stranded wire φ3.9~ φ15.0 mm
Max. diameter of stranding wire φ21 mm
Working rotation speed of barrel 304 r/min
Diameter of capstan φ1250 mm(dual active capstan)
Scope of pitch 40.77 ~ 448.04 mm
Direction of stranding left,right
Main motor(AC frequency conversion control) Y280M-8B3 45kw 740 r/min
Speed of outlet wire 8.51 ~ 134.07 m/min
Front pay-off reel(D×d×L) PND630 φ630×φ355×475(hole φ125) mm
Pay-off reel in the tube (including core wire pay-off reel) (D×d×L)
PND630 φ630×φ355×475(hole φ125) mm
Specification of take-up reel (for reference) PND800 ~ PND1600 mm
Pneumatic planar disc type brake(film cylinder for car)
(3 pairs of film cylinder pushing piston pole to clamp)
Machine figure size(L×W×H) 23850×2680×1626 mm
Machine weight 33479 Kg
3.Components
3.1 Pay-off frame
The pay-off frame is used for the specification of reel -PND630(standard), manual pin clamping and load or unload reel by manual lead screw , control tension adopts tension tape stop device.
3.2 Machine head transmission box
Machine head box is at the back end of the pay-off frame. The machine is driven by the motor, and the motive power goes into the machine head transmission box through the belt. Through the gears in machine head transmission box, one motive power makes the barrel which connects to the main axis of the machine head transmission box rotate. Through the other gears in the machine head transmission box, the other motive power drives the transmission earth axis. Because of the main motor adopting frequency adjusting speed, working rotating speed of barrel can realize stepless speed adjusting. And the speed of barrel speeding up or slowing down is very even.
3.3 Stranding barrel,pin type reel frame
The stranding barrel is connected with three sections of barrels. Its feature is to have two windows, to thread the wire outside. On the circumference of the whole barrel, there open 12 windows, which is convenient for loading or unloading reel. Both ends of the whole barrel are supported by the machine head transmission box and the three groups of under rollers. In barrel the supporting board is welded. Each supporting board is set up bearing holder.
The reel with pin has a large diameter of hole. Its two ends are mounted on the bearing holder. Reel tension depends on adjusting friction tape on the tension wheel, that is to get the suitable pay-off tension while paying off. Reel pulling upward tightly consists of one group of ratchet gears and screw pulling sleeve. When pulling upward, it can effectively avoid reel falling off. On the reel frame, there equips bracket to avoid reel falling off to hurt people.
3.4,Device for stopping machine because of wire broken
On the both sides of main machine bottom plate , along the direction of wire outlet in the barrel, set up a bar for cutting off the power. Below the wire stranding shaft, there is one too, and insulates from the bottom plate. The bar for cutting off the power with coil which is 24V. The main machine will stop if the broken down wire touches the bar for cutting off power through the centrifugal force to develop a smooth way.
3.5,Under roller device
For the burrel part, its one end is supported by machine head transmission box, the others are sopported by 3 groups of under rollers. Material of under rollers adopts 323 phenolic cloth laminate which has good mechanical and heat resisting performance. In the middle of under roller, there is self-aligning bearing. There is an oil cup fixed on the under roller cover. Under roller can be lubricated through oil dropping from the cup, and this has the function of reducing noise. To adjust the adjusting bolt instaaled at the two sides of the under roller can make each section of burrel maintain on the same axial line.
3.6,Pneumatic stop device
In the middle of the barrel, there are three groups of arrestors. When the power of the main motor is cut off, single electrical control selector valve is on,through film type cylinder pushes piston pole, then a pair of brake pads clamp the machine ring in order to stop machine. After stopping, the single electrical control selector valve is off, brake pads is slack because of spring force,that is , the main machine can start to run again.the time from braking to stop is 6~10s. Users buy Z-0.12/8 directly-connecting air compressor,0.12cm3/hour,8kg/cm2 or 0.8MPa.
3.7,Wire die holder
Wire die holder is behind barrel, which is used to adjust the wire strand and fix the focus. Turn the handle behind the wire die holder, which can make the die holder move along the shaft axis.
3.8,Gear-box and capstan device
Gear-box is behind the wire die holder. Motive power goes through the out shafts of transmission earth axis, passes to the gear-box and capstan device. Gear-box has 32-stage speed adjustment, and through 4 handles and one group of exchanging gears for changing stages. Capstan device is dual active capstan device, it consists of capstans and pulling gear box, pulling gear box has 2 stages speed changing. The total speed adjustment for the pitch is 64(32×2). On the capstan there is pneumatic pressing wheel in order to prevent the wire from slacking.
3.9, Pre-former and latter deformer
At the outlet end of the barrel, there is pre-former which consists of the 3 groups of guide wheels. Among them, the first group and the second group can be adjusted along the direction of shaft according to the requirements of deformation. The group in the middle can be adjusted along the direction of diameter. The adjustable scope can satisfy the requirement of all kinds of wire diameter and pitch.
Because the copper wire and steel wire cause considerable prestress during stranding process, so before single wire is stranded, it should be pre-deformed according to some curvature through pre-former, then through latter deformer to curve and straighten the stranded wires over and over in order to eliminate the remnant stress and spring stress.
3.10 Meter counter
Stranding wire goes through a pair of guide wheel, drives the counting meter wheels to rotate. At the tail of one of the counting meter wheels set up pulse plate, on the bracket set up changer for light-electricity pulse signals, it's available to count meters through counting and changing the pulse. The accuracy of counting meter is ±0.3%.
3.11,Take-up and pay-off frames
Adopt 800-1600 type fixed type with no shaft
3.12,Safety shield mask
Safety shield mask is to prevent the something outside from falling in the barrel and prevent the broken wire end from coming out to hurt the workers. Safety shield mask adopts sliding door type. After closing the safety shield mask, the machine can start. At the back side of operating side equips a copper rod which is insulated from the mask. Copper rod connects with the ground pole of low voltage, barrel touches the ground to form a open circuit. In the stranding process, any broken wire touches the copper rod because of the centrifugal force, the circuit will be closed. The power of main motor is cut off, the machine automaticly stops running.
4, Transmission outline
The machine is driven by the motor, and the motive power goes into the machine head transmission box. One stream of motive power makes the barrel rotate through machine head box gears, the other drives the transmission earth axis through other gears in the machine head box. The transmission earth axis transmits the motive power to the 32-stage gear box and capstan device to make the capstan run. The take-up and pay-off frames adopt the stationary pin type without shaft. The motive power of take-up is separately supplied by the moment motor. Its main purpose is to finish spooling and spooling tension. Wire laying is driven by separately AC frequency conversion motor. The reel clamping and up or down is separately controlled by their motors.
Address:
No.20, Tumenjiang Road, Deyang, Sichuan, China
Business Type:
Manufacturer/Factory, Trading Company, Other
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery
Company Introduction:
We, Deyang Dongfang Zhuoyue Electrotechnical Equipment Co., Ltd are located in Deyang of China, the major technology and equipment manufacturing base. Now, our manufacturing factory building covers an area of more than 10, 000 square meters. We have more than 100 sets of large and medium-sized processing and manufacturing equipment, and a well-trained design, marketing, managing, machinery processing and equipping team composed of nearly 200 people.
We can manufacture various of complete plant(the latest model in domestic market), such as, Aluminium&Alloy Rod Continuous Casting And Rolling Line, Copper Rod Continuous Casting and Rolling Line, Tubular Stranding Machine, Rigid Frame Stranding Machine, Continuous Lead Extruding Line, Straight-line Aluminium &Alloy Rod Breakdown Machine, Straight-line Copper Rod Breakdown Machine, etc.
We have strong production ability and excellent sales team, we sell our products to our user directly, also, we always sell our products by some trading company or middle trader. We exported so many products to other countries such as Kazakhstan, Indonesia, India, Thailand, Korea, Ukraine, Mexico, Brazzil, Vietnam, Argentina, Kenya and so on.
We would like to provide the high-quality products and the good service, meanwhile, we will quote you the lowest market price.
We will be together with all the staff and workers, wholeheartedly offer our service, wait for your presence and stride forward with you hand in hand towards a brighter future.