Basic Info.
Type
LZ Straight-Line Metal Drawing Machine
Outlet Diameter
4.8mm-2.6mm
Max.Inlet Wire Dia.
9.5mm
Trademark
Dongfang Zhuoyue Brand
Specification
ISO9001, CE, SGS
Product Description
LHD-450/11 Type Aluminum Alloy Rod Breakdown Machine1.ApplicationIt is mainly used to make copper rod become copper wire from 9.5 to φ4.8-φ2.65mm. And in the drawing process, it can realize continuous annealing. Drawing drum adopts in-line type inclined array, and it draws continuously. Mechanical electrical speed matches balancedly. It is easy to operate, and can change die fastly, change bobbin to take up automatically without stopping machine. 2 Main technical data2.1.inlet wire dia. φ9.5mm(common aluminum φ12)2.2.outlet wire dia. φ4.8-φ2.65mm2.3.Max. Speed 22 m/s2.4.Drawing drum dia. φ450 mm 2.5.Max. Drawing pass 112.6.Accumulator max. Length 5 m 2.7.Take-up bobbin specification PND500;PND560 ;PND6302.8.Drawing main motor 280 kw (DC) 1000r/min 2.9.Finish capstan motor 55 kw (DC) 1500r/min2.10.Take-up motor 2×22 kw (DC) 3000r/min3. CompositionThis machine is composed by pay-off device, drawing wire main machine, accumulator, dual bobbin automatic take-up device, drawing wire lubrication oil system, gear lubricating oil system, pointer and stripper, electrical control system etc.The equipment can realize die change rapidly and automatic dual bobbin take up. The whole equipment function is advanced and reliable, electricity auto control degree is high. It's an ideal drawing wire equipment. 4. Technical Specification for each main part4.1 Pay-off stand Pay-off stand is composed of upright post, rotary arm, guiding wheel, guiding wire cross etc. It is new type guiding wheel wire guiding way with low noise and straightening function.Max. Wire coil diameter isφ2300mm Pay-off stand height 5 metersemergency stop device4.2,450/11 sliding in-line type drawing main machine This machine adopts DC motor transmission, finish capstan equips single DC motor, adopts high intension column helical gear transmission, the material of gear is 20CrMnTi, carburizing and quenching, high accuracy grinding processing, stable transmission, low noise. Drawing drum adopts alloy steel surface treatment to make it have long life-span. Die matching adopts the way of German Nihoff Company which can realize die changing quickly. This machine equips gear lubricating device, drawing lubricating device and cooling system.Drawing lubricating oil pump Q=10.5m3/h, 5.5kwLubricating oil cooler BR0.1-10 16m3 (plate type)Drawing wire lubricating liquid capacity 8 m3Gear lubricating liquid heat exchangerGLG-1.2/1.0 1.2m3 (tubular type)Gear box lubricating oil heater 2 kw (tubular type heater)Gear lubricating pump model CBZ-50A 50L/s 2.2kwGear lubricating liquid tank capacity 0.7 m3Rotary die speed 20 rpmMax. Die specification φ50×36mm .Door cover has inside and outside two-layer panel. Panel adopts stainless steel plate.4.3, double bobbin take-up device φ500/φ630 double bobbin take-up device is designed according to Italy drawing machine type. Its using performance is similar to imported equipment. This device is used to continuous drawing φ1.8-4.8mm aluminum wire. Take-up realizes automatic bobbin changing to reach the aim of continuous producing. When pressure is low, there is automatic machine stop device. The double bobbin rotating adopts 2 sets of DC motor to be synchronized with drawing main machine, and lock tightly by mechanism. It is safety and reliable. Wire traversing transmission is steady and equal. When bobbin loading and unloading goes up and down, it can be ensured to fall in the conveying pass when bobbin unload. The system is composed of energy accumulator, unload device, integration magnetic valve system etc. All the components adopts domestic famous brand product which are of stable performance.Specification for take-up bobbin PND500; PND560;PND630Max. Speed 25 m/sWire catcher success rate of wire catcher is not lower than 99%Length counter with high accuracy and length counting bobbin changing functionBobbin changing speed 6--12 m/sWire traversing drives oil pump 1--1.5 MpaPushing up tightly cylinder disc drives oil pressure 4--5 MpaTraversing oil pump 2SMCY14-1B (one set) 2SMCY14-1BF (one set) 250 ml/rOil tank gear pump YBC-12/B 8ml/r,8Mpa,0.75 kwMax. wire traversing width 460 mm(wire traversing width adjustable)Wire traversing pitch 6 mm (stepless adjustable)Clamping device is reliable, has the function of automatic lock-up.4.4,Accumulator Wire accumulator which is composed of two sets of wire accumulating guiding wheel and middle guiding wheel etc is used to mate the take-up device to ensure the matching of the speed of wire drawing and take-up. Applicable wire diameter φ1.8--5 mmMax. wire accumulating length 5mMoving guiding wheel diameter ¢270Fixed guiding wheel diameter ¢350Tension control: Tension control adopts cylinder air pressure adjusting, continuous adjustable and synchronism adjustable with take-up.It has the function of stopping machine when wire breaks.4.5,Pointer and stringer This machine is matched with drawing machine. It is used to roll the wire end sharp and pass through the die. The rolling head has the function of cutting the aluminum rod off. Roller diameter φ110 mm Roller rotation speed 24 r/min Inlet rod diameter φ1.6--12 mm Drum diameter φ430 mm Drum rotating speed 16 r/min Motor power 5.5 KW4.6,Electrical control system Electrical control system of this machine includes main machine control system, dual bobbin take-up control system, and auxiliary system and PLC intelligence relay control system. Linkage of whole machine adopts Siemens or domestic famous brand control device. Main operating desk adopts touching screen to control. 1.Machine Power: three phase five wire system, 380V (±10%) 50HZ.2.Control power: single phase, AC 50HZ 220V3.Main motor circuit adopts full digital three phases two closed-loop no reversible DC speed regulate system, and adopts constant torque speed regulate control way. Start and stop progress is intelligently controlled by PLC4.Take-up mechanism main loop realizes constant tension adjusting automatically, test take-up situation automatically and realize fixed length or fixed amount bobbin changing automatically.5.The speed between main machine and take-up is tracked through communication function of full digital DC speed adjusting device and PLC computer automatically. It adopts advanced PLC control system and outside input and output port to supervise, inspect the equipment and display its fault etc. And it equips complete display testing, indicating system. The running condition of the equipment can be displayed by man-machine interface, and it can be adjusted and read according to actual situation.5,Main features for machine1.Main machine box is whole type casting part which is of good shock resistance, beautiful outside view, advanced structure, low running noise, high product efficiency and economic efficiency, and there is no oil leakage.2. Drawing drum diameter is Φ450mm, adopt in-line type incline arraying structure, avoid aluminum wire from abrasion and squeezing. Machine is of high mechanical strength and of good rigidity. Finish capstan and drawing wheel are driven by different motor, adopt the most advanced total wire structure, speed synchronism adjusting, can realize bobbin changing quickly.3.Drawing drum is full submerged type cooling; drawing die and aluminum wire can get the best cooling and lubrication.4.Drawing drum, finish capstan and guiding wheel have been treated specially. It is of high rigidity, good anti-abrasion performance, and long life-span.5.High accuracy gear transmission has complete oil pipe lubricating system.6.Drawing main motor, finish capstan driven motor and take-up motor adopt domestic famous brand. Bearing adopts HA, WA, LUO product.7.Dual bobbin take-up machine has good synchronism performance, bobbin changing is stable.8.Reasonable interval design is adopted between the main machine box body and wire drawing liquid slot. And the unique mechanism and oil seal seals together, this solves the problem of oil-water mixing and oil leakage. 9.Pay-off adopt new type guiding wheel to guide wire. It is with low noise, and has the function of wire straightening.
Address:
No.20, Tumenjiang Road, Deyang, Sichuan, China
Business Type:
Manufacturer/Factory, Trading Company, Other
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery
Company Introduction:
We, Deyang Dongfang Zhuoyue Electrotechnical Equipment Co., Ltd are located in Deyang of China, the major technology and equipment manufacturing base. Now, our manufacturing factory building covers an area of more than 10, 000 square meters. We have more than 100 sets of large and medium-sized processing and manufacturing equipment, and a well-trained design, marketing, managing, machinery processing and equipping team composed of nearly 200 people.
We can manufacture various of complete plant(the latest model in domestic market), such as, Aluminium&Alloy Rod Continuous Casting And Rolling Line, Copper Rod Continuous Casting and Rolling Line, Tubular Stranding Machine, Rigid Frame Stranding Machine, Continuous Lead Extruding Line, Straight-line Aluminium &Alloy Rod Breakdown Machine, Straight-line Copper Rod Breakdown Machine, etc.
We have strong production ability and excellent sales team, we sell our products to our user directly, also, we always sell our products by some trading company or middle trader. We exported so many products to other countries such as Kazakhstan, Indonesia, India, Thailand, Korea, Ukraine, Mexico, Brazzil, Vietnam, Argentina, Kenya and so on.
We would like to provide the high-quality products and the good service, meanwhile, we will quote you the lowest market price.
We will be together with all the staff and workers, wholeheartedly offer our service, wait for your presence and stride forward with you hand in hand towards a brighter future.
){kind=link}